Options & Customization

 MICA BAND HEATER

Xingke mica band heaters are constructed by winding a nickel-chrome resistance ribbon around mica insulation and encapsulated in a stainless steel sheath. With temperature capabilities of up to 480°C, these heaters are ideal for plastic processing applications and for anywhere heat is needed on a round or curved surface.

CERAMIC BAND HEATER

Ceramic band heaters are designed with spirally wound inner resistance coils evenly threaded through interlocking insulated ceramic “tiles”. The ceramic core of tiles is housed beneath a stainless steel sheet with serrated edges. Typical applications are plastic molding, extrusion and molding presses.

 NON-STANDARD LOCATION OF LEADS OR TERMINALS

Terminations could be offset, paralleled, centered, or at each end. Lead wires are available.Leads or terminals may be located at any reasonable place along the heater for applications where standard connections may be inaccessible.

HOLES AND CUTOUTS

Mounting holes locations could be customized. Please provide drawing for hole dimensions and locations..

ONE PIECE OR TWO PIECE CONSTRUCTION

2 Piece construction is very suitable for locations where 1 piece is difficult to be installed.

BUILT-IN STRAP OR SEPARATE STRAP

Built-in strap and separate strap both provide secure and strong clamping.Built-in strap the top sheet is made into a strap by placing barrel nut fasteners on either side of the gap.Separate strap it’s recommended wherever possible. Typically used in smaller diameters.

BENT-UP FLANGE

It’s for narrower designs, available with any termination style. It’s the most economical clamping mechanism.

HINGES

It’s designed for two-section heater band for applications where heaters cannot be slid over.

Technical Parameters

• Main Materials & Construction

  Main Materials
  Sheath	Stainless steel 304
  Resistance Wire	Ni80Cr20
  Insulation	Mica/Ceramic
  Lead Wire	Fiberglass (steel protective sleeve, steel hose & braid are available)
  Terminal	Thread, ceramic, metal box, plug

• Features & Advantages

• 1.  Energy efficient, less power consumption

  2.  Provide uniform heat distribution

  3. Thermally insulated

  4. Uniform temperature

  5. Easy to install and remove

  6. Highly flexible

  7. Long service life

• Custom Design Information Required

• Please provide the following information

  1. Operating temperature

  2. Heated medium

  3. Voltage and phase

  4. Rating power

  5. Termination types

  6. Mounting method

  7. Detail dimensions or drawing

  8. Holes and cutouts’ position

•  FAQ

• Q: What is the difference between mica and ceramic band heaters?

  A: Mica band heaters are ideal for medium-temperature applications up to 480°C, offering excellent thermal stability and cost-effectiveness. Ceramic band heaters deliver superior high-temperature performance up to 600°C, perfect for extreme industrial environments.

  Q: Can you customize the heater for my specific application?

  A: Absolutely. We offer full customization of dimensions, power, voltage, termination, mounting, and structure. Please provide your operating temperature, heated medium, voltage, power, termination type, mounting method, and detailed drawings for a tailored solution.

  Q: What is the expected service life of your band heaters?

  A: With proper installation, operation, and maintenance, our band heaters deliver a long service life, withstanding high temperatures and harsh industrial conditions for years of reliable performance.

• For more possibilities, please contact us.

• Note: More detailed application information you provide, the better customized design and perfect fitting performance you will get.

• Why Choose Us

  To you, this may simply be a matter of choosing a product; but to me, it is a vocation I have dedicated myself to for many years and am prepared to devote my entire life to. That is precisely why I have never taken it lightly; I simply wish to repay every ounce of trust placed in me through quality and dedication.